My LED Lightbar Extravaganza with Pics!

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jgruberman

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So there's a small background on this before I throw in pics... I started with a 40" LED(they're all LED in this story) lightbar on my front bumper. c2578f66add58f27a8028520c784dd83.jpg

It was great until I decided to install a brush guard and I had to move the lightbar. I built some custom brackets out of steel bar and drilled them into the brush guard so I could still use my lightbar... Who wouldn't?
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Then somewhere along the way I noticed two caps in the brush guard and looked on the manufacturer website and realized they were pre-drilles holes for mounting fog lights, KC lights, whatever. So I decided to install some smaller lights there and make sure they were spot lights so I could use them for lighting up specific areas and they rotate side to side.
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However, I still had it on my mind from the first relocation that it would make more sense to have it over the roof/windshield and I just so happened to already have the brackets in the mail to me already. I discovered though, that my CURRENT 40" lightbar was too small to fit across the windshield and I needed a 50"/52". So I Amazon'd that too and got it the next day. My buddy and I installed it with minimal hassle despite not having any instructions(which the Amazon listed disclaimed).
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I wired up the roof mount bar, and I haven't removed my brush guard mounted bar yet since the plan was to move it from one spot to another. I'm not POSITIVE I'm going to remove it since the brush guard bar is perfectly aligned with rear view mirrors in the event I need to alert someone they're driving slowly or have already pissed me off somehow. HOWEVER, like any reasonable human being... I feel as though there's gotta be some sort of point of overkill when it comes to forward lighting. I very well may achieve that should I decide to not remove the brush guard bar, on top of my HID lights in both projector and fog.
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These pictures don't do it a shred of justice, as I think I burned up a few vampires shortly before taking this pic. I also seem to have a level of some degree burning on the side of my body facing the truck in this picture. I had to treat it like staring at the sun, not look directly at it and look through a reflective surface.
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Regardless of what I decide to do, I'm very happy with the light bar mounted on the roof and would be happy to help others since I've now been through it... Or any other lightbar related/wiring questions since I feel as though I've reached some level of savant(not really but pretty dang close at this point).

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nateinva

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This thread makes me happy....and I hope to never see you in my rearview! lololol
 
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jgruberman

jgruberman

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I think you have more than 1 lol.....

Seriously though, that's alot of light.....
It was ridiculous standing in front of it to take a picture. I'm undecided if I want to remove the brush guard one. It's likely unnecessary, but... Well I don't know... It's humorous to me to have that much light in the front, almost a novelty... So why take steps backwards now?

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jgruberman

jgruberman

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Next lightbar location.........RIMS :happy107:

What brackets did you use for the roof?
Omotor 2009-2015 Dodge Ram1500/2010-2015 Dodge Ram 2500 3500 Steel Metal Upper Roof Windshield Mounting Brackets for 50 Inch Curved Led Work Light Bar SUV Offroad Lighting https://www.amazon.com/dp/B01LPR16GI/ref=cm_sw_r_cp_apa_QKU7ybGAX0FWT

The listing says 50" curved, which I believe based on the fitment. I had to flex mine just BARELY to be able to fit the 52" curved, which I was happy to do. I feel like the slight outward force wanting to bend back will help it stay in place and not rotate when driving. The actual brackets attached with two 1/4" rivet nuts after drilling a hole carefully under the weather stripping. I say carefully because I'm pretty sure my airbags were nearby. I did the riveting with a $20 tool from Harbor Freight... Used the rivet nuts included in the bracket kit: http://m.harborfreight.com/45-piece...it-1210.html?utm_referrer=direct/not provided

This side isn't AS pretty as the other because I ran the power wire in the wrong spot, but I just drilled a hole and filled the surrounding area with clear silicone for exterior windows. It serves its purpose!

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UnsatFC

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Nice! I'm thinking about taking on this project myself.
 
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jgruberman

jgruberman

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Nice! I'm thinking about taking on this project myself.
I'd recommend it. The only reason I had my buddy with me was to hold the other side so I could line up the bar and brackets before drilling since I wasn't sure of the fitment ahead of time. Here's what I did:
1. Remove weatherstripping from windshield and about a foot or so of it going back.
2. Line up brackets just behind windshield and mark the holes to drill... I used a white paint pen.
3. Remove placeholder brackets, drill holes slowly so you can catch yourself before drilling too far after the hole is done.
4. Insert rivet nuts and tool and set rivet nuts. I practiced with one that came with the tool on a piece of sheet metal from the garage before I did it on the truck.
5. Insert rubber strip under bracket and foam crush washer and tighten the bolts under the crush washer is flattered out.
6. Mount lightbar.
7. Drill hole next to bracket and run lightbar wiring through and use some sort of clear silicone sealant around the wire and hole.
8. Replace windshield weatherstripping and strips along edge of cab. I used the silicone again to reattach the stripping at some places it didn't stick right. However, the brackets have a little lip you can probably see in my previous pic where the weather stripping should fit snug under it for protection.
9. Wire it

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mdifilippo

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If the power ever goes out in the town at least you can light it up hahha
 
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jgruberman

jgruberman

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I love em too!!!!! Good work


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Oh good it's not just me. I mean, it really does feel excessive but why not at this point? Lol

Are yours all on a single switch or individual?

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EagleChief

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One suggestion for the extra light... mount it on the rear of the cab facing backwards... tilted down a bit. You could use it to flash drivers that are tailgating you. ;)
 

mcompany

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Oh good it's not just me. I mean, it really does feel excessive but why not at this point? Lol

Are yours all on a single switch or individual?

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Individual. So I can run some and not all. That 54" curved kills drivers lol


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jgruberman

jgruberman

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Individual. So I can run some and not all. That 54" curved kills drivers lol


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I'll rewire it eventually. My laziness caused me to wire them all together [emoji23]

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sweet2007

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They look good

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